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No.000010 Film press bonding fixture
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76
Height adjustable with aluminum extrusion frame.
Related Category
Toggle Clamp
| Product name | Free Attachable |
|---|---|
| Model number | MC02-3 |
| Characteristics | Allows to mount the handle on the desired portion and at the desired angle. |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
Economical Swing → Linear motion conversion scheme.
Available sizes
■Toggle Clamps - Free Attachable -
| Material | EN 1.0038 Equiv. | Main body: EN 1.4301 Equiv. / Shaft: EN 1.4005 Equiv. / Pin: EN 1.4006 Equiv. | |||
|---|---|---|---|---|---|
| Surface treatment | Main body: Trivalent chromate / Shaft: Nickel plating | - | |||
| Stroke | 20.34 | 40 | 66.7 | 20.34 | 40 |
| Clamping force (N) | 900 | 1470 | 3138 | 900 | 1470 |
| Weight (g) | 120 | 280 | 750 | 120 | 280 |
| Handle open / close angle | 180° | 180° | 180° | 180° | 180° |
| Body width | 24 | 28.6 | 40 | 24 | 28.6 |
| Overall height (Clamped) | 78 | 98 | 134 | 78 | 98 |
| Overall length (Clamped) | 64.3 | 109.5 | 169.2 | 64.3 | 109.5 |
| Accessory | Steel bolt | Stainless steel bolt | |||
* Please see the product pages for shape details and dimensions.
Aluminum Extrusions
| Product name | 6 Series/slot width 8/30x30mm |
|---|---|
| Model number | NEFS6-3030-190 |
| Characteristics | HFS6 Series 30mm SQ. extrusions with 1 slot. |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
To enable changes in unit position later.
Available sizes
■Aluminum Extrusions - 6 Series, Base 30, Four-Side Slots
| External size | Screw DIA. applicable to extrusion slots | Length configure in 0.5mm increments | Standard | High rigidity type | Light type (Lightweight ･ economical) |
|---|---|---|---|---|---|
| □20 | M5 | 50 - 4000 | ○ | ○ | |
| □25 | ○ | ||||
| □40 | ○ | ○ | |||
| □30 | M6 | ○ | ○ | ○ | |
| □50 | ○ | ||||
| □60 | ○ | ○ | |||
| □100 | ○ | ||||
| □40 | M8 | ○ | ○ | ○ | |
| □80 | ○ | ||||
| □45 | ○ | ○ | ○ | ||
| □50 | ○ | ○ | |||
| □60 | ○ | ○ | |||
| □90 | ○ | ○ | |||
| □100 | ○ | ○ |
Stainless Steel Pipe Frames
| Product name | Stainless Steel Pipe Frames |
|---|---|
| Model number | PFSUS28-200 |
* Orange colored cells in the table below indicate the part numbers that were actually used in this app. example.
Selection criteria
A catalog item that can be purchased as one piece for a handle extension.
Available sizes
■Stainless Steel Pipe Frames
| Material | O.D. | I.D. | Length (Configure in 1mm increments) |
|---|---|---|---|
| EN 1.4016 Equiv. | Ø27.2 | Ø25.2 | 60 - 2400 |
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Application Overview
Purpose
- A manual mechanism for pressure bonding of film to aluminum case.
Points for use
- Use guide to position the workpiece into correct position.
- Mechanism for pressure bonding is operated with toggle clamp.
Target workpiece
- Aluminum case
External dims.: W90 x D180 x H16mm
Weight: 700g - Thin film
Dims.: W35 x D30 t0.5mm
Design Specifications
Operating Conditions or Design Requirements
- Toggle clamp stroke: 66.7mm
- Hold down block stroke: 40mm
- Spring deflection: 20mm
- External dimensions: W250 x D306 x H383mm
Required Performance
- Pressure load: 196N / mm²
- To satisfy the above, 2 springs with spring constant 4.9N each are used.
Selection Criteria for Main Components
- Toggle clamp
- Stroke of more than 60mm is selected in considerations for spring deflection and workpiece setup workability.
- A pipe is added to the handle for better workability.
- Aluminum extrusion frame
- Aluminum extrusion slots enable height adjustments of the pressure bonding mechanism.
Design Evaluation
Verification of main components
- Select springs that provide required surface pressure.
- Surface pressure
- Spring load: 196N (Two springs)
- Pressured area: 1400mm²
- Assumed surface pressure = Spring load / Pressured area = 196 / 1400 = 0.14N/mm²
- Spring load
- Formula: Reaction force F = kx
- Assumed load: F = 196 / 2 = 98N (Per one spring)
- Assumed deflection during pressurization: x = 20mm
- Round wire coil springs of spring constant: k = 98 / 20 = 4.9N/mm are selected.
Other Design Consideration
- Fixture composed of aluminum extrusions and plates.
- The workpiece is pushed with linear bushings and springs.
- Push load is adjustable.
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