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  • Helpful application examples for mechanical engineers.

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  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

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  2. Over 200 design application ideas collected from dozens of industries!

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No.000006 Workpiece Clamp

Retaining small-size workpieces without causing damage

Toggle Clamps

Product name Horizontal Handle/Horizontal Base Type
Part number MC01-5
Features Hold Down, Flange Base Type. Low Profile-designed.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Has a wide arm angle

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Available sizes

■Toggle Clamps - Horizontal Handle, Horizontal Base Type

Body Material EN 1.0038 Equiv. EN 1.4301 Equiv.
Surface Treatment Trivalent Chromate -
Tightening Force (N) 196 196 294 2450 2744 196 2450 2744
Weight (g) 30 30 100 210 435 30 210 435
Open-Close Angle of Arm 71° 75° 72° 77° 79° 75° 77° 79°
Open-Close Angle of Handle 72° 82° 74° 85° 86° 82° 85° 86°
Overall Width 28 24.5 30 52 57 24.5 52 57
Overall height (Clamped) 23.25 20.5 33.5 38.2 48.56 20.5 38.2 48.56
Height (Unclamped) 72.8 56.4 83.9 167.6 193.8 56.4 167.6 193.8
Overall Length (Clamped) 91 67.3 110 199 260.3 67.3 199 260.3
Clamp Position Fixed Fixed Variable Variable Variable Fixed Variable Variable
Accessory Steel Bolt Stainless Steel Bolt

* Please see the product pages for shape details and dimensions.

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Spring Plungers

Product name Spring Plungers/Stainless Steel
Part number PJLK3-3
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Reduces applied retaining load

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Available sizes

■Spring Plungers - Stainless Steel

Nose
Material
Load Type Body Nose Spring Operating Temperature
Material Material Hardness Material
Stainless Steel Ultra Light Load EN 1.4301 Equiv. EN 1.4125 Equiv. 55HRC ~ EN 1.4568 Equiv. -30 ~ 260°C
Light Load
Heavy Load
Extra Heavy Load
Plastic Ultra Light Load Polyacetal - -30 ~ 80°C
Light Load
Heavy Load
Extra Heavy Load

■Sizes and Dimensions

Screw Dia.
(Coarse)
Nose Body length
Diameter Stroke
M3 Ø1 1.5 15
3 15
M4 Ø1.6 2 15
4 24
M5 Ø2 3 20
5 27
M6 Ø2.5 3 25
5 30
M8 Ø3.1 3 25
5 27
M10 Ø3.8 5 30
10 43
M12 Ø5.5 5 30
10 43
15 51
M16 Ø8 10 57
15 57
20 65

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Performance info.

■Spring Load (N) of Spring Plunger (Stainless Steel)

Load Type
Screw Dia.
(Coarse)
Nose Ultra Light Load Light Load Heavy Load Extra Heavy Load
Diameter Stroke min. max. min. max. min. max. min. max.
M3 Ø1 1.5 0.12 0.4 0.4 1.3 0.8 2.94 1.1 3.42
3 0.12 0.4 0.2 1.3 0.6 2.93 0.8 3.41
M4 Ø1.6 2 0.27 0.65 0.9 2 2 8.8 6.1 13.8
4 0.18 0.65 0.6 2.1 1.9 8.75 5.8 13.6
M5 Ø2 3 0.4 3 1.4 9.7 2.7 16.3 6.8 22
5 0.35 3 1.1 10.3 1 17.1 5.7 21.5
M6 Ø2.5 3 1.8 3.05 6 9.8 8 26.4 15.8 35.6
5 1.5 3.05 3.4 9.86 4.4 26.6 12.9 34.4
M8 Ø3.1 3 1.9 3.15 6 9.9 14.7 27 21.9 36.3
5 1.4 3.15 4 9.83 6.7 26.6 14.7 34.5
M10 Ø3.8 5 1.6 4.6 5.7 14.7 8.2 45.7 24.5 58.6
10 1.6 4.6 4.4 14.7 6.2 45.1 19.8 58.7
M12 Ø5.5 5 1.7 4.7 5.8 14.7 18.2 49 34.9 63.6
10 1.6 4.7 5 14.7 8.2 49.1 25.5 63.6
15 1.8 4.7 6.9 14.7 7.5 48.9 20.1 63.7
M16 Ø8 10 2.8 10.8 9.2 34.2 18.9 68.5 38.7 88.4
15 2.6 10.8 8.6 34.4 14.4 68.6 33.9 88.1
20 2 11 7.1 34.4 4.2 68.6 25.4 88.1

* Min. is the initial load, and max. is the load when the nose is fully compressed.

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IDEA NOTE Spring plungers with plastic tips

The spring plungers are used to prevent scratching on the workpiece. The retaining load can also be adjusted with these plungers.

IDEA NOTE Prevent rotation

A stepped bracket, that attaches the toggle clamp to the spring plunger, helps prevent rotational motion.

  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data provided by MISUMI Corporation (hereinafter referred to as "MISUMI") via www.misumi-europe.com operated by MISUMI Europa GmbH(hereinafter referred to as the "Website"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the quality, accuracy, functionality, safety, reliability, etc., of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using the Data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without consent of MISUMI or its affiliates;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
    (5)Modifying, altering, tampering with, translating, or adapting the Data;
    (6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without consent of MISUMI or its affiliates;
    (7)Altering the content, reverse engineering, decompiling, disassembling, or analyzing the Data;
    (8)Publicly disclosing or exhibiting the Data without consent of MISUMI or its affiliates;
    (9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI or its affiliates;
    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
    5. Copyright
    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws or the Terms, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
    7. Export Control
    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction. Section 139 BGB (German Civil Code) shall not apply.
    10.Miscellaneous
    In the event that Customers violate the Terms, MISUMI and/or MISUMI Europa GmbH shall be entitled to claim the damages and expenses (including attorney's fees) incurred by such violation against the Customers.
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of the Federal Republic of Germany, without regard to its conflicts of law principles. The courts located in Frankfurt am Main/Germany shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms. By downloading the Data, you agree to submit to the exclusive and personal jurisdiction of the courts located in Frankfurt am Main/Germany.

    Revised: September 21, 2025

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
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    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • Fixture to hold a small-size workpiece while soldering.

Points for use

  • A manual mechanism that utilizes a toggle clamp.

Target workpiece

  • Circuit board
  • External dimension: □20 x t1
  • Connector size W8 x D10 x H2mm

Design Specifications

Operating Conditions or Design Requirements

  • Toggle clamp arm open-close angle: 90°
  • Spring plunger load: 0.2 - 1.3N
  • External dimensions:
    W80 x D35 x H47mm

Required Performance

  • Workpiece retention load: 0.2 - 1.3N

Selection Criteria for Main Components

  • Toggle Clamps
    • The application requires a vertical load, horizontal handle clamp.
    • Since the required load is minimal, a normal handle type is used.
  • Spring Plungers
    • Use the plastic tip part type to prevent scratches on the workpieces.

Design Evaluation

Verification of main components

  • Verify required work retention load.
  • Plunger load
    • Assumed stroke: 2.5mm
    • Plunger spring constant
      k = 1.3 / 3 = 0.43N/mm
    • Based on the values above, the assumed workpiece retention load is given as follows:
      F = kx = 0.43 x 2.5 = 1N

Other Design Consideration

  • The applied retaining load can be adjusted with the spring plungers.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No.
Quantity
1 Toggle Clamps MC01-5 1
2 Spring Plungers PJLK3-3 1
3 Collars KNCLSS3-5-15 4
4 Collars NCLSS4-6-17 4
5 Extra Low Head Cap Screws CBSS4-10 1
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data provided by MISUMI Corporation (hereinafter referred to as "MISUMI") via www.misumi-europe.com operated by MISUMI Europa GmbH(hereinafter referred to as the "Website"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the quality, accuracy, functionality, safety, reliability, etc., of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using the Data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without consent of MISUMI or its affiliates;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
    (5)Modifying, altering, tampering with, translating, or adapting the Data;
    (6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without consent of MISUMI or its affiliates;
    (7)Altering the content, reverse engineering, decompiling, disassembling, or analyzing the Data;
    (8)Publicly disclosing or exhibiting the Data without consent of MISUMI or its affiliates;
    (9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI or its affiliates;
    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
    5. Copyright
    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws or the Terms, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
    7. Export Control
    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction. Section 139 BGB (German Civil Code) shall not apply.
    10.Miscellaneous
    In the event that Customers violate the Terms, MISUMI and/or MISUMI Europa GmbH shall be entitled to claim the damages and expenses (including attorney's fees) incurred by such violation against the Customers.
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of the Federal Republic of Germany, without regard to its conflicts of law principles. The courts located in Frankfurt am Main/Germany shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms. By downloading the Data, you agree to submit to the exclusive and personal jurisdiction of the courts located in Frankfurt am Main/Germany.

    Revised: September 21, 2025

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

    Back to top

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