Tensioner Idlers / toothed / S2M, S3M / flanged pulley selectable / single bearing, double bearing / aluminium, stainless steel (Part Numbers - CAD Download)

Tensioner Idlers / toothed / S2M, S3M / flanged pulley selectable / single bearing, double bearing / aluminium, stainless steel
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  • Please note that the swaged flange options, NFC, RFC, and LFC, are not reflected in the CAD data.

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Back to the Category Toothed Pulleys/Timing Pulleys/Idler Pulleys

Technical Drawing - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Flanged Idlers with Teeth -Center Bearing:Related Image
Open the technical drawing in the new window
 

Available dimensions and tolerances can be found under the tab More Information.
 

Basic Properties (e.g., material, hardness, coating, tolerance) - Toothed Pulleys/Timing Pulleys/Idler Pulleys

 
TypeMaterialSurface Treatment
Center BearingBoth Sides BearingMain BodyFlangeBearing
AHTFAHTFWAluminum Alloy 2000 seriesEN AW-5052 Equiv.SteelClear Anodize
-KHTFWHard Clear Anodize *
NHTFNHTFWElectroless Nickel Plating
SHTF-EN 1.4301 Equiv.Stainless Steel-
* Hard Clear Anodize: Film Hardness 300HV ~

Further specifications can be found under the tab More Information.
 

Composition of a Product Code - Toothed Pulleys/Timing Pulleys/Idler Pulleys

• Center Bearing
Part Number
 
Type Number of Teeth Applicable Belt
AHTF 40 S2M060

• Both Sides Bearing
Part Number-d
 
Type Number of
Teeth
-Applicable Belt
AHTFW 32-S3M100-8

Alterations - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Flanged Idlers with Teeth -Center Bearing:Related Image

Here to the Overview of Options as PDF.

General Information - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Toothed pulley - synchronous pulley - belt pulley - product assortment

 

Selection details of toothed pulleys/timing pulleys/idler pulleys

- Material: aluminum, steel, stainless steel (stainless steel), plastic

- Coatings: uncoated, burnished, anodized, nickel-plated

- Profile form: 1.5GT, 2GT, 3GT, 5GT, P2M, P3M, P5M, P8M, S2M, S3M, S5M, S8M, S14M, T2.5, T5, T10, AT5, AT10, 5M, 8M, 14M, 8YU, H, L, MXL, XL, PowerGrip GT3: MR2, MR3, MR5

- ISO tolerances: H7

- Belt width (mm): 4, 4.8, 6, 6.4, 7, 7.9, 9, 9.5, 10, 12, 12.7, 15, 18, 19.1, 20, 25, 25.4, 26, 28, 30, 31, 38,1, 40, 50, 50.8, 53, 60, 74, 76.2, 100

- Belt width (inches): 0.19, 0.25, 0.31, 0.37, 0.5, 0.75, 1, 1.5, 2

- Number of teeth: 10 to 72

 

Description/Basics

The toothed pulley for mechanical engineering is intended for the transmission of force and torque. Timing pulleys enable a gear ratio of speeds through belt pulleys of different sizes. Timing pulleys are more efficient, durable and significantly more maintenance-friendly compared to chain transmissions.

How much torque and load a timing pulley can transmit depends on the width of the belt. The width of the belt must be calculated. It is recommended to ensure the belt is correctly tensioned. MISUMI already offers the suitable idler pulley and return rollers with integrated ball bearings. For design and design help follow this link.

Different profile shapes of the toothed belts and belt pulleys are responsible for the transmission of power. Depending on the positioning accuracy, the applied torque and the conveying weight, MISUMI offers the fitting pulley. Toothed belt drives are generally used in the industry in three areas:
Positioning: Timing pulleys is often used in 3D printers. A toothed pulley with a semi-circular profile (e.g., GT) is often used for the required position accuracy of a 3D printers. The round shape offers the benefit of little play when the direction changes.
Drive: toothed pulleys are also used for high torque. In most cases, a timing pulley with a rounded trapezoidal profile (e.g., S8M) is used. These are particularly well suited for the transmission of high forces, which occur in drives of various applications in order to drive mechanical components.
Conveying: toothed pulleys can also be used for transporting loads. A straight trapezoidal profile is often used for this purpose (e.g., AT). This toothed pulley shape offers a large surface for loading and transmitting of loads.

Which toothed pulley or timing pulley is the right one for your application depends on the respective task of the toothed belt drive. Different toothed disc profiles have proven themselves for each type of application.

Various bore hole shapes and fastening variants are available for shaft mounting. These allow fastening via set screws, keyways and by means of Mecha locks. Fastening via a clamping sleeve has the further advantage that it allows adjusting the alignment continuously. The MISUMI product assortment has these ready-to-install.

Application Examples - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Application example: idler pulley - idler pully toothed with chain tensioner - toothed pulley with chain tensioner

Application example: idler pulley
(1) Idler pulleys, (2) chain tensioner

Application example: return roller - return roller with cantilever pin - synchronous pulley with on-board disc - toothed pulley with on-board disc

Application example: deflection roller
S (1) Toothed pulleys with crimp disc, (2) nut, (3) washer, (4) cantilever shaft, (5) retaining ring

Application example: synchronous pulleys - toothed pulleys with toothed belts - toothed pulley with screw-on clamp

Application example: timing pulleys
(1) Flat head screw, (2) Timing pulley, (3) Timing belt, (4) Screw-on terminal

Application example: toothed belt drives - toothed pulleys with crimp disc - idler pulley with crimp disc - tensioning of the toothed belt

Application example: of toothed belt drives
(1) Toothed belt, (2) driven toothed pulley with crimp disc, (3) idler pulley with crimp disc, (4) driving toothed pulley with crimp disc

 

Industrial Applications

3D printer industry
Automotive industry
Pharmaceutical industry
Packaging industry

Part Number:  

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Part Number
NHTFW30-S2M040-3
NHTFW30-S2M060-3
NHTFW30-S2M100-4
NHTFW32-S2M040-3
NHTFW32-S2M060-3
NHTFW32-S2M100-4
NHTFW36-S2M040-4
NHTFW36-S2M060-4
NHTFW36-S2M100-5
NHTFW40-S2M040-4
NHTFW40-S2M060-5
NHTFW40-S2M100-6
NHTFW48-S2M100-8
NHTFW50-S2M100-8
NHTFW60-S2M100-8
SHTF24S3M060
SHTF24S3M100
SHTF30S3M060
SHTF30S3M100
SHTF32S3M060
SHTF32S3M100
SHTFW24-S3M060-5
SHTFW24-S3M100-5
SHTFW30-S3M100-6
SHTFW32-S3M100-8
SHTFW36-S3M100-10
Part Number
Standard Unit Price
Minimum order quantityVolume Discount
Standard
Shipping Days
?
RoHSBelt Type Belt Width
(mm)
[T] Number of Teeth Material Surface Treatment [d] Diameter (Shaft Bore)
(mm)

33.66 €

1 Available 14 Days 10S2M430[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating3

35.69 €

1 Available 14 Days 10S2M630[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating3

42.64 €

1 Available 14 Days 10S2M1030[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating4

34.54 €

1 Available 14 Days 10S2M432[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating3

36.95 €

1 Available 14 Days 10S2M632[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating3

43.65 €

1 Available 14 Days 10S2M1032[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating4

36.82 €

1 Available 14 Days 10S2M436[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating4

39.48 €

1 Available 14 Days 10S2M636[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating4

45.93 €

1 Available 14 Days 10S2M1036[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating5

39.60 €

1 Available 14 Days 10S2M440[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating4

41.50 €

1 Available 14 Days 10S2M640[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating5

49.35 €

1 Available 14 Days 10S2M1040[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating6

52.00 €

1 Available 14 Days 10S2M1048[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating8

53.52 €

1 Available 14 Days 10S2M1050[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating8

64.27 €

1 Available 14 Days 10S2M1060[Aluminum] EN AW-2017 Equiv. (Duralumin)Electroless Nickel Plating8

32.77 €

1 Available 10 Days 10S3M624EN 1.4301 Equiv.Not Provided-

38.96 €

1 Available 10 Days 10S3M1024EN 1.4301 Equiv.Not Provided-

37.33 €

1 Available 10 Days 10S3M630EN 1.4301 Equiv.Not Provided-

41.38 €

1 Available 10 Days 10S3M1030EN 1.4301 Equiv.Not Provided-

44.17 €

1 Available 10 Days 10S3M632EN 1.4301 Equiv.Not Provided-

45.56 €

1 Available 10 Days 10S3M1032EN 1.4301 Equiv.Not Provided-

42.89 €

1 Available 7 Days 10S3M624EN 1.4301 Equiv.Not Provided5

46.19 €

1 Available 7 Days 10S3M1024EN 1.4301 Equiv.Not Provided5

52.39 €

1 Available 7 Days 10S3M1030EN 1.4301 Equiv.Not Provided6

56.95 €

1 Available 7 Days 10S3M1032EN 1.4301 Equiv.Not Provided8

65.92 €

1 Available 7 Days 10S3M1036EN 1.4301 Equiv.Not Provided10

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Back to the Category Toothed Pulleys/Timing Pulleys/Idler Pulleys

Technical Drawing - Toothed Pulleys/Timing Pulleys/Idler Pulleys

Flanged Idlers with Teeth -Center Bearing:Related Image
Open the technical drawing in the new window

Specification Tables - Toothed Pulleys/Timing Pulleys/Idler Pulleys

■S2M (Center Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWSBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAHTF
AHTF40S2M040525.4624.963020592.5695ZZx1134 
S2M06067113696ZZx1155 
S2M10011155 
48S2M040630.5630.053525592696ZZx1155 
S2M0607113 
50S2M040631.8331.323525592696ZZx1155 
S2M06087112.5698ZZx1196 
60S2M0401038.2037.694432591.56900ZZx1226 
S2M0607112.5 

■S2M (Both Sides Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWDhBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAHTFWNHTFW
AHTFW
NHTFW
20S2M040312.7312.221610595673ZZx262.5  
S2M060711  
S2M100411156674ZZx27  
30S2M040319.0118.592214595673ZZx262.5  
S2M060711  
S2M100411156674ZZx27  
32S2M040320.3719.862516595673ZZx262.5  
S2M060711  
S2M100411159.5694ZZx2114  
36S2M040422.9222.412818596674ZZx272.5  
S2M060711  
S2M1005111511695ZZx2134  
40S2M040425.4624.963020596674ZZx272.5  
S2M060571111695ZZx2134  
S2M1006111513696ZZx2155  
48S2M100830.5630.053525111516.5698ZZx2196  
50S2M100831.8331.323525111516.5698ZZx2196  
60S2M100838.2037.694432111516.5698ZZx2196  
■S3M (Center Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWSBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAHTFNHTFSHTF
AHTF
NHTF
SHTF
20S3M060519.1018.3422147113685ZZx111*5  -
S3M10011152.5685ZZx2  -
24S3M060522.9222.1625167113.5695ZZx1134   
S3M10011153.5695ZZx2   
25S3M060523.8723.1128187113.5695ZZx1134  -
26S3M060624.8324.0728187113696ZZx1155  -
28S3M060626.7425.9830207113696ZZx1155  -
30S3M060628.6527.8932237113696ZZx1155   
S3M10011154.5626ZZx1196   
32S3M060830.5629.8035257112.5698ZZx1196   
S3M10011154.5   
36S3M060834.3833.6240287112.5698ZZx1196  -
40S3M0601038.2037.4444327112.56900ZZx1226  -
44S3M0601042.0241.2548367112.56900ZZx1226  -
48S3M0601045.8445.0750387112.56900ZZx1226  -
50S3M0601047.7546.9852407112.56900ZZx1226  -
60S3M0601057.3056.5361467112.56900ZZx1226  -
* The Opening on the hub side is Ø12.
■S3M (Both Sides Bearing)
Part NumberShaft Dia. dP.D.O.D.FEAWDhBearing DimensionsUnit Price
TypeNumber of TeethApplicable BeltNo.DBAHTFWKHTFW
AHTFW
KHTFW
20S3M060319.1018.3422147115673ZZx262.5  
S3M100411156674ZZx27  
S3M150517219685ZZx2115  
24S3M060522.9222.16251671111695ZZx2134  
S3M1001115  
S3M1501721  
25S3M100623.8723.112818111513696ZZx2155  
S3M1501721  
26S3M100624.8324.072818111513696ZZx2155  
S3M1501721  
28S3M100626.7425.983020111513696ZZx2155  
S3M1501721  
30S3M100628.6527.893223111513696ZZx2155  
S3M1501721  
32S3M100830.5629.803525111516.5698ZZx2196  
S3M1501721  
36S3M1001034.3833.624028111519.56900ZZx2226  
S3M1501721  
40S3M1001038.2037.444432111519.56900ZZx2226  
S3M1501721  
44S3M1001042.0241.254836111519.56900ZZx2226  
S3M1501721  
48S3M1001045.8445.075038111519.56900ZZx2226  
S3M1501721  
50S3M1001047.7546.985240111519.56900ZZx2226  
S3M1501721  
60S3M1001057.3056.536146111519.56900ZZx2226  
S3M150121721256001ZZx2288  

 

Alterations - Toothed Pulleys/Timing Pulleys/Idler Pulleys


Flanged Idlers with Teeth -Center Bearing:Related Image

Here to the Option Overview PDF

Basic information

Type Idlers with Teeth Timing Pulleys/Idlers Idlers

Frequently Asked Questions (FAQ)

Question:

Do you have any belt pulleys without a hole?

Answer:

The MISUMI toothed pulleys always have a pilot bore. It is expanded depending on your configuration. It provides the advantage that the belt pulleys are already provided with a suitable shaft bore ready for installation. Therefore, it does not require time-consuming post-processing.

Question:

Do you have timing pulleys made of aluminum?

Answer:

The MISUMI online shop also offers timing pulleys or toothed pulleys in aluminum. Furthermore, we are also offering belt pulleys in steel and stainless steel. The return rollers and idler pulleys for the timing belts are also available in plastic.

Question:

Is a transmission with toothed belt pulleys possible?

Answer:

With toothed pulleys, a gear ratio is possible in a drive. The gear ratio is established based on the number of teeth on the belt pulleys. It should be ensured that the minimum number of teeth of the timing pulley disc is not undercut.

Question:

Which type of the toothed belt pulley can be clamped during assembly?

Answer:

There are a number of ways to install timing pulleys on a shaft. For applications that are not exposed to high torque, such as conveyors, it can be sufficient to fasten a timing pulley using clamping threaded pins. For this purpose, the shaft should have a flat surface.
For higher loads, a toothed pulley with a keyway can also be used.
A further variant is the fastening of a timing pulley via a conical chip sleeve. Depending on the type of Mecha lock, the timing pulley requires lateral internal threads, which can be added through additional options in the MISUMI online shop.
A timing pulley with a bore hole can also be combined with a Mech lock. MISUMI is offering this combination as a set.

Question:

Where do you position the tension roller?

Answer:

If an idler pulley should be utilised, it should be positioned on the sag side. This means that the idler pulley is attached to the side not subjected to pull.
Ideally, a toothed idler pulley is mounted on the inside of the toothed belt. The tensioning roller should always be larger than the smallest toothed idler pulley of the belt drive system.
If an idler pulley must tension the toothed belt from the outside, then a non-toothed (flat) idler pulley should be used. Cantilever pins, which MISUMI offers in various geometric versions, are suitable for fastening.

Question:

Which parallel key can be used for the toothed pulleys?

Answer:

The parallel key size is based on the shaft diameter. In this case, it is recommended using the MISUMI parallel keys, as they fit better when MISUMI toothed pulleys are used. See Overview available as PDF for keyway tolerances.

Question:

Is a timing pulley with a round profile better?

Answer:

Timing pulleys and round-profile timing belts are not recommended for every application. For example, the round profile shape is well suited for applications that require high positioning accuracy. Therefore, they are often used in 3D printers and scanners. Compared to other profile shapes, the round profile shape has a higher wear resistance. Another advantage of the round profile shape is the minimized play in the return (reverse play).

Question:

Which belt pulley is suitable for Gates toothed belts?

Answer:

The GT and EV timing pulleys are suitable for Gates’ toothed belts. However, these require you put attention to the slope (distance of the teeth) of the toothed belt. It must be checked whether these correspond to the selected toothed pulley.

Question:

Are the curtain discs necessary for the toothed pulleys?

Answer:

It is recommended using the smaller belt pulleys particularly with curb disc. The curb disk ensures that the toothed belt does not migrate down from the toothed belt pulley. Even with the smallest misalignment of a pulley, there may be a risk that the toothed belt will move and jump during operation.

Question:

How is the gearing of the toothed pulleys manufactured?

Answer:

The gear teeth of the MISUMI toothed belt pulley are mainly pushed. This ensures high manufacturing accuracy. As a result, the teeth fit precisely into the toothed belt profile of the timing belts and ensure optimal power and torque transmission.

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